大桶无菌灌装机

大桶无菌灌装机
一、概 述：
GLDWG—X型液体无菌灌装机是为无菌袋大包装工艺服务的经济实用型**灌装设备。
无菌袋式大包装是食品保存、保鲜技术的一个重大飞跃，其较**的特点是能保持食品的原有风味（因不需二次杀菌）。同时还具有便于储存、运输方便、*冷藏、保质期长的特点。因此被越来越多的企业所采用。
无菌袋式大包装工艺主要用于：各种饮料的底料、各种果蔬、药材的原汁及浓缩汁的包装。它可以在果菜旺季就近产地大批加工，大袋包装储存，淡季时再分装制作。
本设备是在无菌条件下自动完成重量计量、开盖、灌装、封盖等全过程，由于灌装过程是在密封的灌装室中进行，因此无任何污染，特别适合果蔬制汁、饮料、制药等行业需**净化和无菌的灌装。
本设备采用热蒸汽法对灌装室和无菌袋嘴进行杀菌。同采用囟素杀菌、氧化剂杀菌等方法相比，具有使用方便、对环境无污染等优点。
二、型号说明：
GL   D   W   G — X              
     ┃  ┃  ┃  ┃    ┗━━━━━━━━ 灌装头数
┃  ┃  ┃  ┗━━━━━━━━━━━ 灌装机
┃  ┃  ┗━━━━━━━━━━━━━ 无菌
┃  ┗━━━━━━━━━━━━━━━ 大桶
┗━━━━━━━━━━━━━━━━━ 格翎
三、工作原理：
    在灌装机经预杀菌等准备工作就绪后，将无菌袋放在小无菌室下部特定位置。然后按照使用说明书逐个按下*的按钮，无菌袋嘴进入无菌室进行夹紧、杀菌、开盖、灌装、封盖并压紧，较后送出无菌室等动作，完成一袋的灌装，灌装量由工作台上的电子重量计量仪数字显示并控制，整个灌装过程在无菌室内由机械手完成，从而保证整个灌装过程不被污染。
四、性能特点：
1．本设备自带小无菌室，所有灌装动作均在无菌室中由机械手完成，保证整个过程无污染；
2．产品阀门及灌装头运动部件采用蒸汽屏障保护，灌装室采用蒸汽杀菌，使用方便，杀菌彻底，无任何化学残留；
3．外壳及所有和被灌装物接触的地方均采用不锈钢制作；
4．采用镜面焊接技术，确保焊缝光滑平整，减少产品残留；
5．适用范围较广：从5L到220L各种容量的无菌袋均可使用；
6．采用压缩空气作为动力，防止机油等污染环境；
7．采用可编程控制器实现设备自动操作。
五、技术参数：
型号Model	GLDWG—1（单头）	GLDWG—2（双头）
生产能力Capacity	1000-3000L/H	2000-8000L/H
装机功率Power	1.1KW	1.5KW
蒸汽耗量Steam con	20kg/h	40kg/h
压缩空气耗量Com air con	20	40
较大称重量程Max	2000KG	2000KG
重量误差Accuracy	±1%	±1%






Drum Aseptic Bag filling machine

I. Product Introduction
GLDWG—X Model fluid Aseptic filling machine is the economic,durable,professional filling machine for aseptic bag filling process service.
Drum Aseptic Bag filling is a great leap for food storage and keep fresh technology, the prominent characteristic is keeping the original flavor(without second sterilization).It also easy to storage,transportation,without refrigeration,longer expiration date. So it is more and more company adopt this type filling machine.

Drum Aseptic Bag filling process mainly used in:kinds of beverage base,kinds of fruit vegetable juice, original syrup of medicine and concentrated juice. It also suit for large capacity processing at site when busy season, after drum aseptic filling machine,repack when off season.  
This equipment process automatic the whole processing with weighting,uncapping, filling, seal capping etc.It is the best filling machine for fruit vegetable juice,beverage,pharmacy filling under pure and aseptic environment with completely seal in the filling room.
It is that hot steam sterilize the filling room and aseptic bag month by this equipment.

II.Model Instruction  

GL   D   W   G — X              
     ┃  ┃  ┃  ┃    ┗━━━━━━━━ Filling head numbers
┃  ┃  ┃  ┗━━━━━━━━━━━ Filling machine
┃  ┃  ┗━━━━━━━━━━━━━ Aseptic
┃  ┗━━━━━━━━━━━━━━━ Drum
┗━━━━━━━━━━━━━━━━━ Geling
III.Working Principle
After preparation of filling machine pre-sterilization,put the aseptic bag on the special position under bottom of aseptic room. Then press the button according to the operation manual one by one for aseptic bag mouth clamping in the sterile room,sterilization,uncapping,filling,seal capping and compressing,finally finish one bag filling by send the bag out of aseptic room.filling volume will be showed and controlled by electric weight meter on the worktable,this whole movement are processed by machine hand without any pollution. 

IV . Characteristic Performance 
1.All filling movement of This Equipment will be finished by machine hand in the small aseptic room equipped, ensuring all steps without any pollution. 
2.Product valves and filling head spare parts are adopt steam barrier protection, filling room adopt steam sterilization, easy to use,sterilization completely without any chemical residual.
3. All shell contact parts are made of Stainless steel. 
4.Adopt mirror polish technology, making sure welding line is smoothly,reduce product residual.
5.Wide arrange volume:5L to 220L all kinds of aseptic bag.
6.Adopt power as compressed air, in case of engine oil pollution.
7. Automatic control with PLC(programmable logic controller)

V.Technology Parameters

型号Model	GLDWG—1 (single head)	GLDWG—2 (two head)
生产能力Capacity	1000-3000L/H	2000-8000L/H
装机功率Power	1.1KW	1.5KW
蒸汽耗量Steam consumption	20kg/h	40kg/h
压缩空气耗量Com air consum.	20	40
较大称重量程Max weight	2000KG	2000KG
重量误差Accuracy	±1%	±1%